Why cleaning and degreasing matters (the “bond breaker” problem)
Epoxy and other floor coatings rely on intimate contact with clean, high-energy concrete. Oils, silicones, waxes, and some shop chemicals form a thin film that lowers surface energy and blocks wetting. When the coating cannot wet the concrete, it cannot anchor properly, leading to defects such as fisheyes/craters, crawling (pulling away), localized delamination, and soft or glossy spots that never fully bond.
In garages and workshops, contamination is rarely uniform. It is typically concentrated in parking bays, under engines, around tool benches, at door thresholds (tire dressings), and along traffic lanes. A structured protocol prevents “clean-looking but still contaminated” slabs.
Identify common contaminants and how they affect adhesion
Motor oil and gear oil
- Where it hides: dark stains in parking spots, along cracks/joints, and in porous concrete around drains.
- How it fails coatings: oil soaks into pores and continues to migrate upward, causing adhesion loss and dark bleed-through. Even if the surface looks dry, oil can remain below the surface.
- Typical symptoms after coating: peeling in a circular patch, soft/greasy feel at the interface, or a darker “shadow” under clear coats.
Brake fluid and power steering fluid
- Where it hides: near wheel wells, under master cylinder areas, and along workbench edges where parts are set down.
- How it fails coatings: many brake fluids are hygroscopic and can interfere with cure and wetting; they can also carry additives that act like surfactants, increasing fisheye risk.
- Typical symptoms after coating: fisheyes, pinholes, or localized cure inhibition (tacky spots).
Silicone-based tire dressings and detailing sprays
- Where it hides: near garage doors, along drive-in lanes, and on overspray zones from detailing.
- How it fails coatings: silicone is a classic bond breaker; it spreads in microscopic films and causes severe fisheyes/cratering and crawling.
- Typical symptoms after coating: round craters with sharp edges (fisheyes), “orange peel” around contaminated zones, or coating pulling away into islands.
Waxes, polishes, and floor “shine” products
- Where it hides: previous homeowner treatments, mop-applied products, or overspray from automotive wax.
- How it fails coatings: waxes are designed to repel liquids; they prevent wetting and can leave a persistent residue that detergents alone may not remove.
- Typical symptoms after coating: widespread adhesion loss in thin sheets, or a patchwork of glossy “non-wet” areas during application.
Coolant, detergents, and general shop grime
- Where it hides: around radiators, under storage, near sinks, and in corners where mopping pushes dirty water.
- How it fails coatings: some residues act as surfactants that create foam, pinholes, or poor intercoat wetting; grime can block mechanical keying at the surface.
- Typical symptoms after coating: pinholes, bubbles, or random adhesion failures in traffic lanes.
Garage/workshop cleaning protocol (multi-stage)
This protocol is designed to remove both surface films and deeper contamination without spreading it around. Work from the cleanest area toward the dirtiest, and from the back of the garage toward the door.
Stage 0: Set up the work zone
- Remove vehicles, mats, cardboard, and stored items. Sweep out loose debris.
- Mask or protect drywall bottoms, wood base plates, and door seals from splash.
- Plan wastewater control: a wet vac, squeegee, and a disposal plan that complies with local rules (do not wash oily water into storm drains).
Stage 1: Dry removal (scrape, sweep, vacuum)
Dry removal prevents turning contaminants into a slurry that spreads.
- Scrape: Use a floor scraper/putty knife to remove paint drips, adhesive, rubber deposits, and thick grease.
- Absorb: If there are wet spots, cover with absorbent (oil-dry/clay granules) and grind it in with your shoe; sweep up and dispose.
- Vacuum: Vacuum dust and fines, especially along edges and joints.
Stage 2: Detergent/degreaser scrub (primary wash)
The goal is to emulsify oils and lift films so they can be rinsed away. Choose a cleaner that rinses clean and is intended for concrete degreasing (alkaline degreasers are common). Follow label dilution and dwell time; stronger is not always better if it leaves residue.
Continue in our app.
You can listen to the audiobook with the screen off, receive a free certificate for this course, and also have access to 5,000 other free online courses.
Or continue reading below...Download the app
- Pre-wet (lightly): Mist the slab with water to reduce immediate soak-in and help the cleaner spread evenly. Avoid flooding at this stage.
- Apply degreaser: Pour or spray in manageable sections (e.g., 6–10 m² / 60–100 ft²).
- Agitate: Scrub with a stiff nylon deck brush or a floor scrubber. Focus on tire lanes, parking bays, and around workbenches.
- Dwell: Keep the area wet with cleaner for the recommended dwell time; do not let it dry on the slab.
- Lift and remove: Squeegee the dirty solution toward a collection point and wet-vac it up. This is critical—don’t just push it to the edges.
Stage 3: Hot water rinse (residue removal)
Rinsing is where many jobs fail. Any remaining cleaner, emulsified oil, or surfactant residue can act like a bond breaker.
- Rinse with hot water if possible: Hot water improves removal of oily residues and speeds drying.
- Use volume, not pressure: A gentle flood rinse plus squeegee/wet-vac is often better than blasting with a pressure washer that can drive contaminants deeper into pores or into cracks.
- Repeat if needed: If rinse water beads, shows rainbow sheen, or feels slippery, repeat Stage 2 and Stage 3.
Stage 4: Targeted poultice for deep oil stains (spot treatment)
Deep oil stains often require extraction, not just surface washing. A poultice pulls oil out of pores by combining a solvent/cleaner with an absorbent medium.
- Where to use: dark parking spots, oil-soaked cracks, and areas that repeatedly fail the water break test.
- How to apply: Mix an absorbent (e.g., clay-based absorbent or a manufacturer-recommended poultice powder) with a compatible degreasing agent to a peanut-butter consistency. Trowel a 6–12 mm (1/4–1/2 in) layer over the stain, extending beyond the visible boundary.
- Cover (optional): Some systems work better if covered with plastic to slow evaporation; follow product guidance.
- Dwell: Allow to dry fully (often 12–24 hours, longer in cool/humid conditions).
- Remove: Scrape up the dried poultice, then re-wash the spot (Stage 2) and rinse (Stage 3) to remove any remaining residue.
Stage 5: Final surface check (before any further prep steps)
Do not rely on “looks clean.” Verify with simple field checks.
Water break test (wetting test)
This test checks whether water sheets (clean, high-energy surface) or beads (contamination present).
- How: After the slab is dry, sprinkle or lightly spray clean water on multiple areas (especially known contamination zones).
- Pass: Water forms a continuous sheet and wets the concrete evenly.
- Fail: Water beads, pulls away, or forms “islands”/fisheye-like circles. Re-clean those areas (often silicone or wax related) and re-test.
Bright raking light inspection
Use a bright handheld light held low and angled across the floor (raking light). This highlights films and residues.
- Look for: glossy patches, smeared halos around stains, rainbow sheen, or areas that look “different” than surrounding concrete.
- Touch check (with clean nitrile glove): The surface should feel uniformly clean and not slick. A slick feel can indicate remaining cleaner residue or silicone/wax film.
What to avoid (common mistakes that cause adhesion failures)
- Household soaps and “mop-and-shine” cleaners: Many leave surfactants, fragrances, or polymers that remain on the slab and interfere with wetting.
- Insufficient rinsing: Degreaser that is not fully removed can be as problematic as the oil you were trying to clean.
- Pressure washing as a shortcut: High pressure can drive oil and dirty water deeper into pores, cracks, and joints, or spread silicone contamination across a wider area.
- Letting cleaner dry on the floor: Dried detergent residue can form a film that fails the water break test.
- Spreading contamination with dirty tools: Reusing the same mop water, brush, or squeegee without rinsing can redistribute oils.
- Skipping spot treatment: Deep stains often need a poultice; repeated general washing may only clean the surface while leaving oil below.
Drying guidance (before you move on)
Drying time depends on temperature, humidity, airflow, and how much rinse water was used. Plan for longer drying in cool or humid conditions and in shaded garages.
- Minimum practice: Allow the slab to dry until it returns to a uniform, matte appearance with no dark damp patches.
- Air movement helps: Use fans and open doors when weather allows. Avoid blowing dusty air onto the slab.
- Pay attention to joints and cracks: These hold water longer; a surface can look dry while moisture remains in low spots.
- Re-test after drying: Perform the water break test only after the slab is dry; otherwise you can misread results.
Practical workflow example (garage bay)
| Area | Likely contaminant | Best emphasis | Verification |
|---|---|---|---|
| Under engine | Motor oil/grease | Degreaser scrub + poultice on dark spots | Water sheets; no rainbow sheen |
| Near garage door | Silicone tire dressing | Thorough scrub, multiple rinses, isolate tools used here | No beading; raking light shows no glossy film |
| Workbench zone | Brake fluid, solvents, grime | Sectional cleaning; wet-vac removal; repeat if slippery | Uniform wetting; no tacky residue feel |
| Corners/edges | Mop residue, dust, wax | Detail brush work; avoid pushing dirty water into corners | Even appearance under raking light |
Checklist you can print (field-ready)
- Dry scrape and vacuum complete (no loose debris, no thick deposits).
- Degreaser scrubbed in sections; dwell time observed; never dried on slab.
- Dirty solution removed by squeegee + wet vac (not pushed to edges).
- Hot water rinse performed; rinse water removed; repeat until no slick feel.
- Poultice applied to deep stains; dried fully; removed; spot re-washed and rinsed.
- Floor dried to uniform matte; joints/cracks checked for lingering dampness.
- Water break test passed in multiple locations, especially former stain zones.
- Raking light inspection shows no glossy films, halos, or rainbow sheen.